Bucking Unit
What is a Bucking Unit?
- A bucking unit is a hydraulic machine used in the oil and gas industry primarily for making up or breaking out threaded connections in drilling tools and other downhole tools.
- This includes operations such as screwing together or unscrewing drill pipe, casing, tubing, and other tool joints.
- Bucking units come in various configurations, including horizontal, vertical, and mobile units, and can handle a wide range of tool sizes and types.
Key Features of our Bucking Unit:
- High Torque Capacity: Handles up to 200,000 ft-lb of torque, versatile for various operations with efficiency from 200 ft-lb.
- Advanced Hydraulic System: Low-pressure hydraulic system eliminates high-pressure hoses and fittings, enhancing safety and reducing costs (customizable).
- Fixed and Traversing Components: Features a fixed headstock and a traversing tailstock with a hinged, top-opening feature for easy tool loading (customizable).
- Hydraulically Controlled Clamp Cylinders: Adjusts to tubular goods from 2 3/8 to 48 inches OD without changing jaws, minimizing downtime and safety risks.
- Fully Floating Tail and Headstock Option: Available for all machines, accommodating offset torque connections.
- Accurate Graph Reports: Provides detailed graph reports on threaded makeups for full authentication and traceability.
- Extensive Choice of Accessories: Offers a wide range of accessories to meet diverse operational needs.
- Customer-Specific Coatings: Provides customizable coatings tailored to specific customer requirements.
How to Use a Bucking Units?
- The tool or pipe to be worked on is secured in the bucking unit, which has powerful clamping mechanisms.
- For making up (assembly), the bucking unit rotates one part of the tool to screw it onto another part, applying precise torque to achieve a secure connection.
- For breaking out (disassembly), the unit applies rotational force in the opposite direction to unscrew the parts.
- The bucking unit typically provides real-time monitoring and recording of the applied torque, turns, and shoulder position to ensure proper connection/disconnection and quality control.
What Can Users Do With a Bucking Machine?
- Users can safely and efficiently assemble and disassemble drill string components, casing, tubing, and downhole tools.
- They can apply precise torque to connections, ensuring the integrity of the assembled tools.
- They can track and record data on makeup/breakout operations for quality control and auditing purposes.
Additional Features of our Bucking Unit
- High Synchronization Accuracy: Features four clamping cylinders with a synchronization accuracy of 98%, ensuring even and secure clamping.
- Equal Pressure Control: Ability to control torque and clamping force at the same pressure value, ensuring consistent performance
- Real-Time Data Monitoring: Displays time, torque, and torque curves in real-time, providing operators with immediate feedback.
- Automatic PDF Reporting: Generates detailed PDF reports automatically, recording torque values and curves for each operation.
- Data Accessibility: Includes a USB port for easy copying and transfer of reports and data.
- Manual and Automatic Modes:
- Manual Control Lever: For operators who prefer hands-on control.
- Target Torque Settings: Allows operators to manually set the desired torque.
- Emergency Stop Button: Features a scram button for immediate shutdown in case of emergencies.
- Low Noise Operation: Maintains noise levels below 80 dB(A), promoting a safer and more comfortable working environment.
- Easy Installation: The equipment comes mostly pre-assembled, reducing installation time.
Frequently Asked Questions (FAQs)
1. What types of tools can the Bucking Unit handle?
Our Bucking Unit is versatile and can process a wide variety of drilling tools, including drill pipes, casing, tubing, and other downhole tool joints up to 48 inches OD.
2. What is the expected lifespan of the Bucking Unit?
With proper maintenance, our Bucking Units are designed to last over 10 years, providing reliable service throughout their operational lifespan.
3. Can the Bucking Unit be customized for specific operational needs?
Yes, we offer extensive customization options to tailor the Bucking Unit to your unique requirements, ensuring seamless integration into your existing operations.
4. What kind of warranty is provided?
We offer a comprehensive 2-year warranty covering parts and labor, ensuring peace of mind with your investment.
5. How easy is it to integrate the Bucking Unit into existing systems?
Our Bucking Units are designed for easy integration with most existing logging and processing systems, minimizing disruption during installation.
Bucking Unit Operation Handbook