360-Degree Rotating Bucking Unit
What is a 360-Degree Rotating Bucking Machine?
- A 360-degree rotating bucking machine, also referred to as a bucking unit, is a specialized hydraulic equipment designed to make up (assemble) or break out (disassemble) threaded connections in drilling tools, casings, tubing, and other downhole tools.
- The 360-degree feature means the machine can rotate the component it is working on a full 360 degrees, giving operators more control and flexibility during operations.
Here are some key features of our fully rotational bucking unit:
- High Torque Capacity: Our machine handles up to 200,000 ft-lb of torque, accommodating a wide range of applications. It can operate efficiently from as low as 100 ft-lb, providing versatility for various operations.
- Advanced Hydraulic System: The machine features a low-pressure hydraulic system, eliminating the need for high-pressure hoses and fittings. This not only reduces costs but also enhances safety.
- Fixed and Traversing Components: The unit consists of a fixed headstock and a traversing tailstock.
- Hydraulically Controlled Clamp Cylinders: Both headstock and tailstock include hydraulically controlled clamp cylinders that can adjust to tubular goods from 2 3/8 to 48 inches in OD without changing jaws, minimizing downtime and safety risks.
- Fully Floating Tail and Headstock Option: For offset torque connections, the machine provides a fully floating tail and headstock option, available for machines up to 200,000 ft-lb and 40-inch working OD.
- Energy Efficient Design: Consumes minimal power by operating only when necessary, significantly reducing energy costs.
- Automated Control System: Integrated automation with sensor feedback for improved efficiency and reduced operator intervention.
What Can Users Do With a 360-Degree Rotating Bucking Machine?
- Users can efficiently assemble or disassemble premium connections in drilling tools and other downhole components, such as VAM® , TenarisHydril®, and Grant Prideco®.
- They can have more control over the operation due to the machine’s ability to rotate a full 360 degrees.
- They can monitor and record detailed operation data for quality control and auditing purposes.
Benefits of a 360-Degree Rotating Bucking Machine
- Accurate Torque Application: Our bucking unit ensures that the exact required torque is applied consistently, reducing the risk of under-tightening or over-tightening connections.
- Precise Turns Measurement: With our high-resolution rotary encoder, shoulder turns, delta turns, and final turns are recorded with utmost accuracy from the moment the threaded connection engages.
- Automated Quality Assessment: The system evaluates the connection based on shoulder torque, shoulder turns, and slope factor, providing an immediate OK or NO judgment to ensure every connection meets industry standards.
- Real-Time Data Monitoring: Operators have access to live data on torque, turns, and clamping pressure, allowing for immediate adjustments and minimizing downtime.
Differences Between a 360-Degree Rotating Bucking Machine and a Normal Bucking Unit
- Accurate Torque Application: Our bucking unit ensures that the exact required torque is applied consistently, reducing the risk of under-tightening or over-tightening connections.
- Precise Turns Measurement: With our high-resolution rotary encoder, shoulder turns, delta turns, and final turns are recorded with utmost accuracy from the moment the threaded connection engages.
- Automated Quality Assessment: The system evaluates the connection based on shoulder torque, shoulder turns, and slope factor, providing an immediate OK or NO judgment to ensure every connection meets industry standards.
