Beak Out Units
Break out units are specialized equipment designed to streamline the assembly and disassembly of threaded connections in oilfield applications. Used extensively in the oil and gas industry, these units play a critical role in ensuring the safe, efficient, and precise handling of various downhole tools, drill pipes, casings, and other tubular goods. By replacing manual labor with automated torque and gripping systems, breakout units have become indispensable for operations where speed, safety, and accuracy are paramount.
Why Opt for Our Break Out Units?
Explore the features of our Break Out Units that deliver exceptional performance.
High Torque Capacity
These units are equipped with high-torque wrenching and spinning capabilities, up to 210,000 ft-lbs, enabling faster and more efficient makeup and breakout operations.
Hydraulic Support Jacks
These console-operated jacks raise and lower the workpiece with smooth roller movement along the extension beam. Each unit includes up to 4 jacks for larger models and 3 jacks for compact models.
Customizable Frame Lengths
Heavy-duty extension beams can be bolted to either side of the bed, supporting hydraulic support jacks and push/pull assemblies for easier handling and reduced manual effort.
Enhanced Torque and Spinning Features
The breakout units perform quick makeup and breakout at 100 RPM, ensuring fast, precise handling of connections to reduce downtime and boost productivity.
Hydraulic Push/Pull Assembly
This system inserts or removes rotors from stators with precise axial force, featuring a 48” stroke cylinder (63,000 lbf push / 40,000 lbf pull) or a 36” stroke cylinder (20,000 lbf push / 12,000 lbf pull). It can be tilted out of the way when not in use.
Automatic PDF Report Generation
Automatic Report Generation – Saves torque data, curves, and operator details without manual input. Unique Serial Numbering – Each report is assigned a unique serial number for tracking and verification.
Built-in Printer
With an integrated printer, the breakout unit provides instant hard copies of critical data and reports, streamlining on-site documentation and decision-making.
Superior Synchronizer Performance
The advanced synchronizer ensures smooth and precise operation, optimizing the coordination of torque and speed for seamless makeup and breakout processes. This reduces wear on components and enhances operational efficiency.
Equipment Specifications Table
| Description | DZZR-V3510 | DZZR-V3515A | DZZR-V3515C | DZZR-V3518 | Customizable Option |
|---|---|---|---|---|---|
| Headstock OD Range | 10 in. | 15 in. | 18 in. | 18 in. | Available |
| Tailstock OD Range | 10 in. | 15 in. | 15 in. | 13 in. | Available |
| Clamping Cylinders | 4 | 6 | 6 | 6 | Available |
| Max Make-up Torque | 130,000 ft-lbs | 155,000 ft-lbs | 160,000 ft-lbs | 160,000 ft-lbs | Available |
| Max Break-out Torque | 130,000 ft-lbs | 175,000 ft-lbs | 175,000 ft-lbs | 199,000 ft-lbs | Available |
| Spinner Torque | 2,950 ft-lbs | 3,300 ft-lbs | 4,000 ft-lbs | 4,000 ft-lbs | Available |
Note: Scroll horizontally to view full specifications. Our team can customize breakout machines according to your requirements—contact us today!
Explore Our Excellence
The Advantages of Our Breakout Unit
Our Breakout Unit stands at the forefront of technology, ensuring reliability and efficiency for your operation. Here’s what makes our unit indispensable: