In industries where precision and reliability in pipe connections are crucial, having advanced and robust machinery is not just beneficial—it’s essential. The DZZR-15-150k Bucking Unit represents a significant advancement in rotary torque machines, featuring cutting-edge technology, precise control mechanisms, and a suite of automation capabilities. This article explores the intricate features, applications, and benefits of this high-performance industrial equipment.
State-of-the-Art Hydraulic System
At the core of the DZZR-15-150k is an advanced hydraulic power system driven by a 30KW servo motor. Manufactured by Orei Transmission Electric Co., Ltd., this motor guarantees precise control over the operation, achieving a maximum speed of 2500 rpm. Its efficient intermittent operation minimizes energy consumption, significantly lowering operational costs and environmental impact.
Unparalleled Torque and Accuracy
Designed for optimal precision, the DZZR-15-150k provides an impressive torque range from 500 to 150,000 ft-lbs, maintaining a remarkable torque accuracy of ±0.5%. The inclusion of six synchronized cylinders ensures stable and precise clamping, accommodating pipe sizes from 2 3/8ʺ to 15ʺ. This synchronization maintains exceptional accuracy, crucial for achieving high-quality pipe connections without damage.
Comprehensive Real-Time Monitoring
The machine’s sophisticated logging system delivers real-time monitoring of vital parameters such as torque, rotation speed, clamp pressures, and torque-turns curves. Operators can view these parameters instantly, allowing for immediate adjustments, reducing errors, and enhancing productivity.
Advanced Automated Control
Automation is central to the DZZR-15-150k, providing smooth operation from the initial run-in through the critical ramp-up phase. This automation ensures that the machine stops precisely at the desired torque without overshooting, significantly enhancing connection quality and operational efficiency.
Integrated Reporting System
After each operation, the machine automatically generates comprehensive PDF reports detailing crucial performance data, including maximum and minimum torque values, shoulder torque, delta turns, and slope factors. This detailed documentation facilitates effective quality control and audit readiness.
Precision Calibration
Accuracy in torque application is paramount, and the DZZR-15-150k incorporates a highly detailed and straightforward calibration process. Operators can easily input reference torque values, ensuring consistent and accurate calibration results. Regular calibration maintains operational precision and prolongs the equipment’s lifespan.
Robust Safety and Maintenance Design
Safety is prioritized with features such as emergency stop capabilities, double air cooling radiators for optimal temperature control, and a user-friendly electrical control cabinet. These design elements not only ensure safety but also simplify routine maintenance, enhancing overall operational uptime.
Applications Across Industries
The versatility and reliability of the DZZR-15-150k make it ideal for diverse applications across multiple sectors, including oil and gas exploration, pipeline construction, and heavy-duty manufacturing. Its ability to handle different pipe sizes and materials makes it indispensable for businesses seeking reliable and flexible solutions.
Key Advantages
- Exceptional Precision: Delivers unmatched accuracy in torque application.
- Efficiency Optimization: Minimizes operational downtime and energy use.
- Enhanced Operational Control: Advanced real-time monitoring and automation improve control and consistency.
- Superior Quality Assurance: Comprehensive reporting and precise calibration facilitate robust quality assurance.
Conclusion
The DZZR-15-150k Bucking Unit stands out as an industry-leading solution, combining technological advancement with practical applications to meet modern industrial demands. Its robust build, precise control mechanisms, and extensive automation capabilities make it an invaluable asset for businesses aiming to elevate their operational efficiency and reliability. Investing in the DZZR-15-150k ensures sustained performance, exceptional quality, and long-term operational excellence.